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Microfluidic formation of ionically cross-linked polyamine gels.

In this article, we discuss in situ polymer gelation in microfluidic channels from electrostatically mediated interactions when reactant streams of a linear cationic polymer (poly(allylamine hydrochloride, PAH) and a multivalent anion (sodium citrate) are subjected to shear flow. We find that the polyamine exhibits shear-thickening behavior as it is ionically cross-linked by citrate ions to form viscoelastic gel phases. These gels form at room temperature and remain stable and intact after the cessation of flow. Gelation is found to occur in the polymer stream and not the citrate stream because of an appreciably higher diffusivity of citrate ions when compared to the gel and PAH and because of laminar flow conditions in the microfluidic environment. Gel formation occurred when the pH of the PAH stream was below the PAH pK(a) value of 8.38 and when citrate was either in a disodium or trisodium state. The formation of aggregates, gels, and droplets was found to depend strongly on the charge ratio and flow conditions. The gelation of PAH begins with the formation of colloidal aggregates of PAH and citrate, which then combine under shear flow to form noncontinuous or continuous gels. Droplets of citrate can form within regions of continuous gels as excess citrate anions diffuse into the gel stream.