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Research on the Workpiece Kinematics in Face Lapping with Friction Drive

In face lapping, the achievable material removal rate and surface quality depend strongly on the workpiece kinematics. Hence, the precise knowledge of the kinematics is an important requirement for increasing the efficiency and quality of the superfinishing process. The main focus of experiment is to identify how different workpiece geometries influence the resulting kinematics. The process kinematics in face lapping with friction drive is performed by means of motion tracking. Multi-body simulation allows extending the understanding of the process. Apart from the motion patterns of the lapping process, which were determined before, experimentally established reaction forces are used for verifying the considered rigid body model. A deviation of less than 10 % between the forces determined experimentally and by simulation verifies that it is a promising possibility to assess the kinematics by simulation.