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Improvement of piezoelectric activity of cellular polymers using a double-expansion process

Expansion of cellular polypropylene films through an increase in gas pressure and subsequent pressure release at elevated temperatures prior to charging is known to enhance the piezoelectric d33-coefficient of the material. By means of a second pressure expansion the piezoelectric activity can be further increased by more than 40% in comparison with samples subjected to only a single expansion. The effectiveness of the double-expansion process must be attributed to the gain in thickness through the second expansion, following the charging and metallization processes. This thickness change causes a decrease in Young's modulus and thus an increase in d33. Typical d33-coefficients of 1400 pC N−1 at 0.01 Hz and about 500 pC N−1 at 25 kHz have been achieved.