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Ensemble-Based Semi-Supervised Learning for Milling Chatter Detection

Chatter is one of the most deleterious phenomena during the machining process, and leads to a low quality of workpiece surface, a noisy workplace, and decreases in tool and machine life. In order to overcome these limitations and improve the machining performance, various effective methods have been developed for chatter detection. The main shortcoming of such methods is that they require all the data to be labeled. However, the labeled data that accurately reflect the chatter states are hard to collect in practical application. This paper proposes a semi-supervised method to classify chatter states with a small quantity of labeled data and large quantity of unlabeled ones. In order to improve the classification accuracy and generalization ability, ensemble learning is combined with the semi-supervised method, and an EB-SSL model is proposed in this paper. Take the non-stationarity and multiple scaling behaviors of chatter data into consideration, multifractal detrended fluctuation analysis (MF-DFA) is utilized to extract distinguished features from raw chatter detection signals. Experimental results show that this method can identify the chatter states more accurately. The performance analysis indicates that the proposed method is applicable in different milling conditions.