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A study on the performance of piezoelectric composite materials for designing embedded transducers for concrete assessment

Ultrasonic measurements of concrete can provide crucial information about its state of health. The most common practice in the construction industry consists in using external probes which strongly limits the use of the method since large parts of the in-service structures are difficult to access. It is also possible to assess in real time the setting process of the concrete using ultrasonic measurements. In practice, the field measurement of the concrete hardening is limited by the formworks. As an alternative, some research teams have studied the possibility to directly embed the transducers into the concrete structures. The current embedded ultrasonic transducers are of two categories: bulk piezoelectric elements surrounded by several coating and matching layers and composites piezoelectric elements. Both technologies aim at optimizing the wave energy transmitted to the tested medium. The performances of the transducers of the first kind have been studied in a previous study. A fair amount of recent research has been focused on the development of novel cement-based piezoelectric composites. In this study, we first compare the effective properties of such cement-based materials with more widespread composites made with matrices of epoxy resins or polyurethane. The study only concerns the 1–3 fiber arrangement composites. The effective properties are computed using both an analytical mixing rule method and a finite element based homogenization method using representative volume elements (RVEs) which allows for considering more realistic fiber arrangements, leading yet to very similar results. The effective piezoelectric properties of cement-based composites appear to be very low compared to composites made of epoxy or polyurethane. This result is underlined by looking at the acoustic response and the electric input impedance of different piezoelectric disks where we compare performances of such transducers with a low-cost bulk piezoelectric disc element. The first radial mode of the latter is responsible for an acoustic response of the same order of magnitude as those for the piezo-composites. This result confirms that the design of efficient low-cost embedded ultrasonic transducers can be done with such piezoceramic disks.