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The Development and Full-Scale Experimental Validation of an Optimal Water Treatment Solution in Improving Chiller Performances

An optimal solution, in combining physical and chemical water treatment methods, has been developed. This method uses a high voltage capacitance based (HVCB) electrodes, coupled with biocides to form a sustainable solution in improving chiller plant performances. In this study, the industrial full-scale tests, instead of laboratory tests, have been conducted on chiller plants at the size of 5000 RT to 10,000 RT cooling capacities under commercial operation for more than two years. The experimental results indicated that the condenser approach temperatures can be maintained at below 1 °C for over two years. It has been validated that the coefficient of performance (COP) of a chiller can be improved by over 5% by implementing this solution. Every 1 °C reduction in condenser approach temperature can yield approximately 3% increase on chiller COP, which warrants its future application potential in the HVAC industry, where Ta can degrade by 1 °C every three to six months. The solution developed in this study could also reduce chemical dosages and conserve makeup water substantially and is more environment friendly.