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Scale-Up of Sonochemical Reactors for Water Treatment

A novel pilot-plant scale sonochemical reactor (UES 4000 C Pilotstation) has been specifically developed for degrading a variety of water contaminants in large-scale applications. We report here the sonochemical degradation of three chemical compounds in aqueous solution:  the chlorinated volatile contaminants dichloromethane (DCM) and trichloroethylene (TCE) and the nonvolatile azo dye methyl orange (MO). The flow-through reactor in the Pilotstation consists of four 612 kHz piezoelectric transducers which are driven by a power source operating at 3kW. The sonochemical reaction chamber has a volume of 6 L, while the total capacity of the Pilotstation, including a heat-exchanger unit and a reservoir tank varies from a minimum volume of 7.25 L to a maximum over 45 L. The observed reaction rates for the degradation of these contaminants in the Pilotstation were compared with values determined under similar conditions in small-scale bench reactors in order to evaluate its performance over a wide range of powe...