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Simulation of air bubble’s creation, compression, and transport phenomena in resin transfer moulding

The presence of air bubbles impacts the quality of the produced composite part, by reducing its mechanical properties, and also it might degrade its surface finish. The modelling of air bubbles entrapment requires the consideration of three phenomena: air bubble’s creation, compression and transport. Very few studies have been conducted on this latter phenomenon. The model developed in this work is proposed for a unidirectional reinforcement. It is integrated into a simulation code of resin transfer moulding process, via the control volume finite element method. That model takes into account the dual scale pores in fibrous media, and simulates the three said phenomena highlighting the migration phenomenon and the coexistence of micro and macro air bubbles. As a result, the spatial distribution of created, compressed and transported air bubbles as well as its macro and micro remaining quantities, in the end of the injection are estimated.