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Highly active Fe-N-doped porous hollow carbon nanospheres as oxygen reduction electrocatalysts in both acidic and alkaline media.

Hierarchical iron-nitrogen-codoped porous hollow carbon spheres have been synthesized by using melamine-formaldehyde (MF) resin spheres as templates, nitrogen sources and pore-forming agents. FeCl3, 1,10-phenanthroline and carbon black were used as iron, nitrogen and carbon sources. The as-obtained porous hollow carbon spheres possess a high specific surface area of 807 m2 g-1, as well as exhibited excellent electrocatalytic activity for the oxygen reduction reaction (ORR) in both acidic and alkaline media. In 0.1 M HClO4 solution, the onset potential was 0.857 V (vs. RHE) and the half-wave potential was 0.715 V, which are only 78 and 80 mV less than those of the 20% Pt/C catalyst, respectively. In addition, in 0.1 M KOH solution, the onset potential was 1.017 V and the half-wave potential was 0.871 V for the ORR, which are 22 and 28 mV more positive than those of the Pt/C catalyst, respectively. Meanwhile, the catalyst also exhibited excellent methanol tolerance and long-term durability with a more effective four-electron pathway compared to the 20% Pt/C catalyst in both acidic and alkaline media. When used as an air-cathode catalyst for a Zn-air battery, the maximum power density of a Zn-air battery with the MF-C-Fe-Phen-800 cathode was 235 mW cm-2 at a high current density of 371 mA cm-2, and a high open-circuit potential of 1.654 V, superior to that of Pt/C (199 mW cm-2, 300 mA cm-2, 1.457 V). A series of designed experiments suggested that the remarkable performance was attributed to the high specific area, hollow carbon spheres, unique hierarchical micro-mesoporous structures, high contents of pyridinic-N and graphitic-N. The superiority of the as-prepared catalyst makes it promising for use in practical applications.