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A Discrete Time Markov Chain Model for a Periodic Inventory System with One-Way Substitution

This paper studies the optimal design of an inventory system with “one-way substitution” , in which a high-quality (and hence, more expensive) item fulfills its own demand and simultaneously acts as backup safety stock for the (cheaper) low-quality item. Through the use of a discrete time Markov model we analyze the effect of one-way substitution in a periodic inventory system with an (R,s,S) or (R,S) order policy, assuming backorders, zero replenishment leadtime and correlated demand. In more detail, the optimal inventory control parameters (S and s) are determined in view of minimizing the expected total cost per period (i.e. sum of inventory holding costs, purchasing costs, backorder costs and adjustment costs). Numerical results show that the one-way substitution strategy can outperform both the “no pooling” (only product-specific stock is held, and demand can never be rerouted to stock of a different item) and “full pooling” strategies (implying that demand for a particular product type is always rerouted to the stock of the flexible product, and no product-specific stock is held)− provided the mix of dedicated and flexible inputs is chosen adequately − even when the cost premium for flexibility is significant. Furthermore, we can observe that decreasing the demand correlation results in rerouting more demand to the flexible product and because of the risk-pooling effect reduces the optimal expected total cost.