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Skin design studies for variable camber morphing airfoils

This paper identifies the desirable attributes of a flexible skin of a morphing wing. The study is conducted using airfoil camber morphing as an example. The ideal flex-skin would be highly anisotropic, having a low in-plane axial stiffness but a high out-of-plane flexural stiffness. Reduced skin axial stiffness allows morphing at low actuation cost. However, for some substructure and actuation designs, a lower limit on the skin’s in-plane axial stiffness may be required to prevent unacceptable global camber deformation under aerodynamic loads. High flexural stiffness prevents local deformation of skin sections between supports due to aerodynamic pressure loads, and avoids buckling of skin sections under compression as the airfoil cambers under actuation force. For the camber morphing application the strain levels in the flex-skin are not expected to exceed around 2%. If the axial stiffness of the flex-skin is reduced significantly, it may be necessary to consider aerodynamic stiffness (negligible vis-à-vis structural stiffness for classical airfoils) to accurately calculate deformation under loading. The approach followed in the study can be used to identify specifications for the skin and then reverse engineer and design highly anisotropic composite skins that meet the specifications.