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Energy harvesting from controlled buckling of piezoelectric beams

A piezoelectric vibration energy harvester is presented that can generate electricity from the weight of passing cars or crowds. The energy harvester consists of a piezoelectric beam, which buckles when the device is stepped on. The energy harvester can have a horizontal or vertical configuration. In the vertical (direct) configuration, the piezoelectric beam is vertical and directly sustains the weight of the vehicles or people. In the horizontal (indirect) configuration, the vertical weight is transferred to a horizontal axial force through a scissor-like mechanism. Buckling of the beam results in significant stresses and, thus, large power production. However, if the beam’s buckling is not controlled, the beam will fracture. To prevent this, the axial deformation is constrained to limit the deformations of the beam. In this paper, the energy harvester is analytically modeled. The considered piezoelectric beam is a general non-uniform beam. The natural frequencies, mode shapes, and the critical buckling force corresponding to each mode shape are calculated. The electro-mechanical coupling and the geometric nonlinearities are included in the model. The design criteria for the device are discussed. It is demonstrated that a device, realized with commonly used piezoelectric patches, can generate tens of milliwatts of power from passing car traffic. The proposed device could also be implemented in the sidewalks or integrated in shoe soles for energy generation. One of the key features of the device is its frequency up-conversion characteristics. The piezoelectric beam undergoes free vibrations each time the weight is applied to or removed from the energy harvester. The frequency of the free vibrations is orders of magnitude larger than the frequency of the load. The device is, thus, both efficient and insensitive to the frequency of the force excitations.