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Microstructure Evolution and Failure Modes of a Resistance Spot Welded TWIP Steel

Abstract This study discusses the microstructure, quasi-static mechanical strength and failure modes of TWIP steel weld spots. Weld spots were produced by varying the main resistance spot welding parameters: welding current, welding time and electrode compression force. All the samples showed a remarkable material hardness mismatch between the fusion zone, the heat affected zone and the base material, as evidenced by microindentation maps. Hardness at the fusion zone is lower than that of heat-affected zone and base metal, which facilitates interfacial failure mode during tensile-shear tests. However, high heat inputs promoted the failure mode changes to partial interfacial mode and then to pullout mode during tensile-shear tests as confirmed by Scanning Electron Micrographs. These changes in failure mode were accompanied by a notable increase in tensile-shear strength and energy absorption capability.