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Comparative study on tool life and wear resistance of titanium nitride (TiN) and aluminium chromium nitride (AlCrN) coated carbide inserts

Abstract The objective of this study is to investigate the enhancement of tool life and wear resistance with a physical vapour deposition (PVD) process applied using aluminium chromium nitride (AlCrN) and titanium nitride (TiN) coating on carbide inserts. Flank wear experiments are carried out on a computer numerically controlled (CNC) machine under wet conditions with both the coated inserts. Effectiveness of the coating on the tool life and its resistance to flank wear are observed at various cutting parameters such as cutting speed and feed rate by following the principle of design of experiments (DOE). It is inferred that AlCrN coated carbide tools perform nearly 70% better than the TiN coated carbide tools under high cutting speed and feed rate. AlCrN coating also enhances the durability of tool for metal cutting and thereby improves tool life even under harsh cutting conditions. A response surface methodology (RSM) is utilised to arrive at the optimum value for the various parameters which are responsible for improving the wear resistance and tool life.