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Effect of Long-chain Branching on the Foaming of Polypropylene with Azodicarbonamide

In this article the influence of long-chain branching on the foaming behavior of polypropylene (PP) is investigated. Different branching contents are achieved by blending a linear PP (L-PP) and a long-chain branched PP (LCB-PP). Whereas, the L-PP does not exhibit any strain hardening in laboratory stretching experiments, blends with amounts of the LCB-PP higher than 2 wt% already show a pronounced strain-hardening behavior. The strain hardening increased with a growing amount of the long-chain branched PP. A laboratory scale foaming apparatus based on a capillary rheometer is developed for the foaming experiments. In foaming tests with azodicarbonamide as chemical blowing agent, a significant improvement of the foaming behavior with respect to a higher expansion ratio, a lower amount of connected cells, and a more homogeneous cell size distribution is found with increasing content of the LCB-PP up to a concentration of 50 wt%. At this concentration, the foaming behavior of the LCB-PP is reached. The results demonstrate that low amounts of long-chain branching can significantly improve the optimal foaming process of PPs with a chemical blowing agent, and that additions of the linear material up to 50 wt% to the LCB-PP do not have any influence on the favorable foaming performance of the long-chain branched PP.