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Optimizing the laser parameters to attain maximum hardness in nickel based hardfacing surfaces

Abstract In this investigation, an attempt has been made to optimize the laser hardfacing (LH) parameters such as power, powder feed rate (PFR), travel speed and defocusing distance to maximize hardness of Ni-based hardfacing surfaces. Statistical tools such as the design of experiments (DoE), analysis of variance (ANOVA) are used to develop the empirical relationship to predict the hardness of the deposits at the 95% confidence level. Response graphs and contour plots are constructed using response surface methodology (RSM) concept. From this investigation, it is found that the maximum hardness of 820.48 HV could be achieved for the deposit made using a power of 1314 W, PFR of 9 g/min, a travel speed of 366 mm/min, and a defocusing distance of 32 mm.