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Adaptive Neuro-Fuzzy Inference System Approach for Fault Detection and Diagnosis of Pneumatic Valve in Cement Industry

The detection and diagnosis of faults in technical systems are of great practical significance and paramount importance for the safe operation of the plant. The early detection of fault can help avoid system shutdown, breakdown and even catastrophe involving human fatalities and material damage. Since the operator cannot monitor all the variables simultaneously, an automated approach is needed for the real time monitoring and diagnosis of the system. This paper presents the design and development of adaptive neuro-fuzzy inference system (ANFIS) model based for the fault detection of pneumatic valve in cooler water spray system in cement industry. The fault detection model is developed by using two different approaches, namely, ANFIS and feed forward network with back propagation algorithm (BPN). The training and testing data required are developed for the ANFIS model and BPN model that were generated at different operating conditions by operating the pneumatic valve and by creating various faults in real time in a laboratory experimental model. The performance of the developed ANFIS model and back propagation were tested and also compared for a total of 19 faults in pneumatic valve used in cooler water spray system. Obtained results of the ANFIS performed better than BPN.