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The functionality and cost advantages of high-performance polymers.

Acetals remain extremely important for medical devices, particularly in gears, springs and other mechanisms, although going forward with progressively lower emission targets is likely to require a combination of low-emission grades and tighter processing controls. Nylon and PBT materials have a continued importance in achieving the combination of mechanical performance, biocompatibility (a range of grades are available that have been tested successfully against USP 23 Class VI) and sterilisation performance (dependent on grade and type of sterilisation). Materials such as liquid crystal polymer are progressively more important for their barrier properties, high temperature performance and all-round sterilisation performance. Polycarbonates and cyclic olefin copolymers continue to find new applications, often where clarity is important; transparent Nylons and other olefinic materials are also valuable in this area. With the continuing advances in raw materials and polymer processes, careful choices can produce some worthy advances in device technology, although utilising the technologies effectively still depends on working forwards from the user/patient need and desired functionality. Whether considering developing a new device using plastics, or reconsidering further development of an existing device, engineering polymers can provide the key to something better.