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Geometric synthesis of spatial parallel manipulators with fewer than six degrees of freedom

Abstract Manipulators with fewer than six degrees of freedom meet specific tasks and have the advantage of reducing structural complexity, design redundancy and cost. In order to construct parallel manipulators for given tasks, this paper develops an algebraic approach to type synthesis of spatial parallel mechanisms with fewer than six degrees of freedom based on the screw theory. With the proposed steps (i.e. describing restraining screws, identifying basic kinematic pair (KP) screws reciprocal to the restraining screws, linearly transforming the basic KP screws to obtain equivalent serial limbs and allocating the serial limbs) new parallel mechanisms can be constructed. The approach converts a mechanism design into a screw algebra operation, in which screws describe kinematic pairs and constraints between links. As examples, synthesis procedures of parallel mechanisms with four degrees of freedom are given, from which five novel parallel mechanisms result.