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An online triple-frequency color-encoded fringe projection profilometry for discontinuous object

Abstract An online triple-frequency color-encoded fringe projection profilometry is proposed to measure the complex and discontinuous object at straight-line movement. N frames of color fringe patterns are specially designed. Three grayscale sinusoidal grating patterns with geometric progression frequency growth are encoded into red (R), green (G), and blue (B) channels separately to compose a color-encoded fringe pattern. If these three grayscale sinusoidal grating patterns are phase-shifted N steps with an equivalent shift phase of 2π/N, they can compose the corresponding N frames of color-encoded fringe patterns as above respectively. In order to avoid the movement’s interference to the phase shifting, position adjustment should be done to guarantee the phase-shifting direction to be perpendicular to the moving direction. While these N frames of specially designed color-encoded fringe patterns are projected onto the moving object one by one, the corresponding deformed color patterns are captured by a CCD camera in real time. By color separating, color crosstalk compensation, pixel matching, and phase calculation, three wrapped phase at different frequencies can be extracted. The unwrapped phase can be solved by a simplified algorithm based on temporal phase unwrapping method from the relationship of the three wrapped phase at the same pixel. Thus, it is very suitable to measure the online complex and discontinuous objects at straight-line movement. The experimental results show the feasibility and the validity of the proposed method.