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Modeling the temperature-dependent mode I fracture behavior of adhesively bonded joints

ABSTRACT An ethylene propylene diene monomer (EPDM) rubber film has been used as an inhibitor and insulation in solid rocket motors (SRMs) due to its excellent heat-insulating property. EPDM is wrapped on the surface of the grain layer-by-layer via an adhesive; thus, the adhesive property between EPDM films is one of the key factors that influence the structural integrity of an SRM. The adhesive properties are largely temperature dependent, therefore, it is essential to study the effect of temperature on the properties of the bonding interface between EPDM films. In this article, double cantilever sandwich beam (DCSB) and uniaxial tensile experiments were performed to study the temperature-dependent mode I fracture of the bonding interface, in the service temperature range of the SRMs. A comparison of experimental and numerical results obtained using experimental parameters indicates that the fracture parameters determined by the simple beam theory (SBT) and the compliance-based beam method (CBBM) are not accurate. Next, we obtained accurate parameters using an inverse analysis method. Moreover, we made an initial attempt to establish a temperature-dependent cohesive zone model to predict the temperature-dependent fracture behavior of adhesively bonded joints. Good agreement between experimental and numerical results demonstrates that this temperature-dependent model is applicable.