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DETERMINATION OF VIBRATION POWER OF VIBRATION SOURCES OF SPINDLE UNITS OF METAL CUTTING MACHINES

Monitoring the state of spindle assemblies of modern metal-cutting machines using CIP methods implies the possibility of installing control sensors in places with maximum vibration information content. In this regard, the assessment of the informativeness of the vibration field of the spindle assembly, which can be carried out in advance, taking into account the design features, geometric and dimensional characteristics, is an urgent task. Based on the energy approach, using the example of the spindle assembly of a universal lathe, a computational model is proposed, built along the median planes of the walls. On the basis of the calculated model, the equations of the energy balance were compiled taking into account the conditions for the transfer of vibration power between the walls of the housing. The method for determining the vibration power of the main sources in the spindle assemblies is given: a spindle with residual unbalance, a drive gear and bearings. It has been established that the most significant factors determining the vibration power introduced into the spindle unit housing are the operation of the bearings, the weight of the spindle and the location of its center of mass. The result obtained makes it possible to detect incipient defects in the bearings, which, as practice shows, are the defining elements of the parametric reliability of spindle assemblies. The resulting model of the vibration field can be used to determine the reference values of vibration velocities that are formed from sources in the absence of defects.