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Aluminium-stabilized magnesium diboride—a new light-weight superconductor

As a stabilizer for low-temperature superconductors, Al has found limited use due to the metallurgical difficulty and low melting point of Al. However, now that the processing of MgB2 wires at 600 °C has been demonstrated, all of the advantages of Al stabilization can be realized. With Al stabilization in mind, we describe in situ powder-in-tube ‘low temperature processing’ of mixed Mg+B powders in an Al tube lined with a protective Fe barrier. Reaction heat treatment at 600 °C, for up to 3 h, led to complete MgB2 formation; furthermore, no reaction between the Fe barrier and the Al sheath took place at 620 °C. The Fe/Al clad wires showed the same magnetic and electrical properties as those with an all-Fe sheath. The MgB2/Fe/Al conductor, mainly made up of low-density components, will be advantageous for airborne, aerospace, and other applications where weight is important.