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Numerical determination of permeability of Al–Cu alloys using 3D geometry from X-ray microtomography

Abstract In the present study, the permeabilities of Al–15·5 wt-%Cu and Al–19·5 wt-%Cu have been determined numerically by solving the full Navier–Stokes equations on 3D geometries of interdendritic channels obtained by X-ray microtomography. The samples for X-ray microtomography imaging were sectioned from different heights in directionally solidified cylinders in order to obtain a variety of microstructures for each composition. The flow has been solved using a second order accurate finite volume method approach. The effect of employing uniform or unstructured mesh on the calculated permeability has been studied. The Marching–Cube triangulation method was used to extract accurate surfaces for unstructured volume meshing. Calculated values of permeability for this range of solid fractions show partial agreement with previous experiments. Observed deviations are analysed and ultimately attributed to experimental error associated with the difficulties of measuring permeability.