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Preventive maintenance scheduling for a multi-component system with non-negligible replacement time

When maintenance models are developed for complex continuous operating systems, with large production losses, it is important to take into account the maintenance duration, in order to provide an effective maintenance program. In this work, a preventive maintenance model is presented in order to coordinate the component replacements in a multi-component system. The model is based on the partial periodic renewal policy. At each partial renewal, a group of components to be replaced is defined. When all components are replaced simultaneously, we consider that the system undergoes an overhaul which resets it to the new state. Moreover, the model takes into account for non-negligible replacement times, where different assumptions are considered. The relevant effect of maintenance times on the optimal policy is clearly shown by the numerical results, provided by the application in an oil refinery.