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A low-pole split magnet flux switching permanent magnet machine with minimized harmonic distortion in flux linkage for high speed operation

Flux switching permanent magnet machines provide many advantages. Due to their superior behavior associated with sinusoidal Back-EMF and low torque ripple, topologies featuring 12 stator teeth and 10 rotor poles (12/10) are favored. However, this follows that for a given mechanical rotor speed, the required electric fundamental frequency is ten times to that of a conventional two pole PM machine imposing challenging requirements are set on the power electronics. In this paper, a 6/4 FSPM machine design is investigated since it has the lowest feasible slot-pole combination. The conventional 6/4 FSPM machine design is not a viable design due to the presence of dominant second order harmonic component of flux linkage and high torque ripple. Thus, a split magnet design is introduced which allows achieving better performance by significantly reducing the second harmonic component. A multi-objective optimization scenario is carried out utilizing an evolutionary algorithm and performing massively distributed finite element simulations on a computer cluster. The selected machine design and its particular torque characteristics are analyzed. The achieved results reveal that by considering split magnet topologies, the low slot-pole FSPM machine configurations can unlock their potential for high-speed operation.