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A Novel Wear Detection Method Based on FPC: A Case Study on the Hoisting Cage Sliding Sleeve

Under severe working conditions in mines, common wear detection methods are difficult to apply to the hoisting cage sliding sleeves. This article proposes a wear detection method based on flexible printed circuit (FPC), which is conceived for the wear detection of sliding sleeves or the edge of complex curved surfaces under severe conditions. First, a new type of sensor based on FPC is proposed, and its detection principle is presented. Then, according to the wear mechanism of sliding sleeves, a wear detection system is designed and manufactured. In order to express wear value, a formula about the relationship between the number of broken wires and wear value is established. Finally, a series of verification experiments are carried out, and the obtained results confirm the feasibility of proposed approach and explain the causes of voltage fluctuations.