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Three-Dimensional Flow Studies in Cylindrical Magnetohydrodynamic Experiments Using Ultrasound Array Velocimetry

Crystal growth processes can profit from an electromagnetically driven melt flow since controlling them allows optimizing the mass and heat transfers in the melt and, thereby, improves the structural and electrical properties of the grown crystals. This process optimization requires a precise understanding of magnetohydrodynamics (MHD) phenomena in crystal growth. Studying time-dependent MHD demands for a high temporal resolution combined with a long measurement duration to analyze the transitional flow behavior. Furthermore, a spatially resolved measurement of the global flow structure is desired to capture the complex 3-D flow structures. We present an ultrasound array Doppler velocimeter (UADV) for time-resolved flow imaging in MHD model experiments with low-melting metals. Flow imaging at frame rates of several Hertz is achieved by using a combined spatial and temporal multiplexing scheme. Long-running measurements are enabled by a field-programmable gate array (FPGA)-based signal processing that reduces the measurement data rate by a factor of 5. A reconstruction of the 3-D flow structure in cylindrical containers with a rotation-symmetric flow is proposed. The UADV is demonstrated at an MHD experiment with a melt flow in a cylindrical container driven by a traveling magnetic field. The transition from a laminar to a time-dependent flow is studied, revealing an oscillating flow. The demonstration of the 3-D reconstruction gives comprehensive insight into the global flow structure. Hence, the UADV method is shown to be a valuable tool for measuring complex, time-dependent melt flows, which can contribute to a better understanding of the flow phenomena during crystal growth.