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Preparation and Research of a High-Performance ZnO/SnO2 Humidity Sensor

A high-performance zinc oxide/tin dioxide (ZnO/SnO2) humidity sensor was developed using a simple solvothermal method. The sensing mechanism of the ZnO/SnO2 humidity sensor was evaluated by analyzing its complex impedance spectra. The experimental results prove that the ZnO/SnO2 composite material has a larger specific surface area than pure SnO2, which allows the composite material surface to adsorb more water to enhance the response of the ZnO/SnO2 humidity sensor. ZnO can also contribute to the generation of oxygen-rich vacancies on the ZnO/SnO2 composite material surface, allowing it to adsorb a large amount of water and rapidly decompose water molecules into conductive ions to increase the response and recovery speed of the ZnO/SnO2 humidity sensor. These characteristics allowed the Z/S-2 humidity sensor to achieve a higher response (1,225,361%), better linearity, smaller hysteresis (6.6%), faster response and recovery speeds (35 and 8 s, respectively), and long-term stability at 11–95% relative humidity. The successful preparation of the ZnO/SnO2 composite material also provides a new direction for the design of SnO2-based resistance sensors with high humidity-sensing performance.


Introduction
Humidity sensors play a very important role in many fields, such as those related to the atmospheric environment, medical equipment, agricultural cultivation, aerospace, and industrial production [1][2][3]. The demand for a humidity sensor with higher response, faster response and recovery speed, better selectivity, and better stability and repeatability than currently available commercial sensors has recently increased [4][5][6]. To meet these demands, many types of humidity sensors have been designed, such as those that use surface acoustic waves [7], resistance [8], quartz crystal microbalance [9], field-effect transistors [10], optical fibers [11], or capacitance [12]. Among these humidity sensors, resistive humidity sensors are widely manufactured and applied because of their suitable linearity, high response, suitable working stability, relatively simple structure, and low cost [13]. Regarding resistive humidity sensors, the type of sensitive material remains to be the key to determining its performance. In recent years, polymers [14], metal oxide semiconductors [15,16], and carbon nanostructures [17,18] have often been used to manufacture resistive humidity sensors. Among these materials, metal oxide semiconductor materials are commonly used as humidity-sensitive materials because of their relatively large specific surface area, simple manufacturing process, and low cost [19,20]. As a typical metal oxide semiconductor material, SnO 2 has recently become viewed as a potential humidity-sensing material owing to its wide band gap, relatively simple structure, suitable selectivity, and low cost [20,21]. In addition, SnO 2 also exhibits suitable electrochemical stability, a reasonable specific surface area, and oxygen vacancies [1]. The specific surface area can adsorb water, and the oxygen vacancies on the surface of the sensitive materials can dissociate water molecules into conductive ions to increase the performance of humidity sensors. However, because the performance of pure SnO 2 humidity sensors is affected by the specific surface area and oxygen vacancies, these sensors have exhibited low response, poor linearity, and long response and recovery times [1,22].
To further improve the performance of SnO 2 humidity sensors, doping and compounding methods are often used. ZnO is an n-type oxide semiconductor material that is often applied for the development of humidity sensors owing to its high thermal and chemical stability, low cost, large specific surface area, and high electrical conductivity [13]. The formation of ZnO and SnO 2 composite materials can promote the generation of more surface oxygen vacancies and a larger specific surface area. ZnO/SnO 2 composite materials have a larger specific surface area, which allows more water to be adsorbed on the surface of the composite material to improve the response of the ZnO/SnO 2 humidity sensor. Moreover, rich oxygen vacancies are generated on the ZnO/SnO 2 composite material surface, which can adsorb many water molecules and decompose a large amount of water to form H 3 O + to increase the conductivity of the composite material [23,24], thus shortening the response time of the ZnO/SnO 2 humidity sensor.
In this study, a ZnO/SnO 2 humidity sensor is prepared using a simple solvothermal method. The humidity-sensing mechanism is evaluated by analyzing the complex impedance spectrum (CIS). The results revealed that the ZnO/SnO 2 composite material has a relatively large specific surface area that allowed it to absorb a large amount of water to improve the response of the humidity sensor. Many oxygen vacancies were observed on the ZnO/SnO 2 composite material surface, which was found to be able to adsorb water and quickly dissociate many water molecules into H 3 O + ; these characteristics served to improve the response and recovery speed of the sensor. For these reasons, the ZnO/SnO 2 humidity sensor was able to achieve a higher response, faster response and recovery speed, better linearity, and lower hysteresis between 11% relative humidity (RH) and 95% RH.

Synthesis of ZnO
ZnO was prepared via a solvothermal method, as shown in Figure 1. First, 0.554 g of (CH 3 COO) 2 Zn·2H 2 O was dissolved in 25 mL of DI water and magnetically stirred for 30 min to form Solution A. Second, 0.354 g of C 6 H 12 N 4 was dissolved in 25 mL of DI water and magnetically stirred for 5 min to form Solution B. Solution B was then poured into Solution A, and the mixture was magnetically stirred for 30 min until evenly mixed. NH 3 ·H 2 O was added to the mixture to obtain a pH of 10. Then, the mixture was poured into a 100 mL Teflon-lined autoclave, sealed, and placed in a drying oven at 140 • C for 4 h. After the reactant was naturally cooled to room temperature, it was washed with DI water and ethanol three times and then dried at 60 • C for 8 h.

Synthesis of ZnO/SnO 2 Composites
ZnO/SnO 2 composite materials were synthesized via a simple solvothermal method, as shown in Figure 1. First, 1.753 g of SnCl 4 ·5H 2 O and 1.502 g of CH 4 N 2 O were added to 50 mL of DI water under magnetic stirring for 5 min to form a homogeneous solution. Then, 0.571 g of C 7 H 4 N 2 O 7 was added to the solution and thoroughly stirred. After 10 min, 0 g, 0.081 g, 0.041 g, 0.027 g, and 0.02 g of ZnO were separately added to the abovedescribed solution. The mixtures were continuously stirred in a water bath at 100 • C for 5 h. After the reactants cooled to room temperature, they were washed with DI water and ethanol three times before being dried at 60 • C for 8 h to obtain SnO 2 and the ZnO/SnO 2 composite materials. The composite materials are denoted as Z/S-1, Z/S-2, Z/S-3, and Z/S-4, respectively.

Characterizations
The phases of the samples were analyzed using D8 Advance X-ray diffraction (XRD) (Bruker, Karlsruhe, Germany). The morphology and images of the samples were identified using SU8010 scanning electron microscopy (SEM) (Hitachi, Japan) and JEM-2100 transmission electron microscopy (TEM) (Hitachi, Japan). Additionally, UV-vis spectra were obtained using a Lambda 650 UV-vis spectrophotometer (PerkinElmer, New York, NY, USA). The surface compositions and elemental states were analyzed using ESCALAB 250Xi X-ray photoelectron spectroscopy (XPS) (Thermo Fisher Scientific, Waltham, MA, USA). The structures of the samples were identified using a VERTEX 70 Fourier transform infrared spectroscopy (FTIR) system (Bruker, Karlsruhe, Germany). Lastly, the specific surface area and pore diameter were determined with Brunauer-Emmett-Teller (BET) instrument (Micrometrities, ASAP 2460).

Design of Humidity Sensor
First, 1 mL of DI water and a small amount of each sample was poured into a mortar and ground to form a paste, which was applied to coat the surface of the Ag-Pd cross electrode. Then, the Ag-Pd cross electrode was placed in a drying oven at 60 • C for 12 h to form a humidity-sensing element. Humidity-sensing performance tests were performed using a Zennium X workstation (Zahner, Kronach, Germany), the test AC voltage was set to 1 V, and the test temperature was 25 • C. The RH environments were achieved using LiCl, MgCl 2 , K 2 CO 3 , NaBr, NaCl, KCl, and KNO 3 saturated salt solutions to obtain RH levels of 11%, 33%, 43%, 59%, 75%, 85%, and 95%, respectively. The humidity sensors were placed into the different RH environments for testing, and the testing process is illustrated in Figure 2. The response or recovery time of a humidity sensor is defined as the time required for the change in sensor impedance to reach 90% of the total impedance change.   [26]. The diffraction peaks for the Z/S-2 composite material were the same as those for SnO 2 , but the characteristic diffraction peak of ZnO was not detected; this may be because of the lower content of ZnO in the composite. SEM images of the SnO 2 , ZnO, and Z/S-2 composite materials and TEM images of the Z/S-2 composite material were analyzed to further characterize their surface morphologies and microstructures, as shown in Figure 4. As can be seen in Figure 4a, SnO 2 appeared as particles with a diameter of approximately 1 µm, and a large amount of agglomeration was observed. As shown in Figure 4b, ZnO appeared as rod-like structures with a length of approximately 5 µm. In the case of the Z/S-2 composite material, SnO 2 appeared as an irregular block, and ZnO was uniformly attached to the surface of SnO 2 (Figure 4c). The Z/S-2 composite material was observed to have a larger surface area and rougher surface than SnO 2 ; these attributes served to create a number of adsorption sites and allow the adsorption of a large amount of water, which improved the sensor response [27]. Figure 4d,e show TEM images of the Z/S-2 composite material at low and high magnifications, respectively. From Figure 4d, it is clear that the Z/S-2 composite material had a block structure, indicating consistency with the SEM test results. Figure 4e shows the lattice fringes of SnO 2 and ZnO; it can be seen that the lattice spacings of 0.14 and 0.34 nm correspond to the (200) crystal plane of ZnO, and the (110) crystal plane of SnO 2 , respectively. Based on these observations, ZnO can be considered to have been successfully compounded with SnO 2 .  Figure 5 shows the UV-vis absorption spectra and band gap energies of SnO 2 , ZnO, Z/S-1, Z/S-2, Z/S-3, and Z/S-4. As can be seen in Figure 5a, all sample types exhibited strong absorption in the ultraviolet region; particularly, the absorption edge appeared at 488.7 nm, 448.7 nm, 516.2 nm, 528.7 nm, 531.8 nm, and 512.2 nm, respectively. The absorption edges of the ZnO/SnO 2 composite materials were observed at higher wavelengths than that of SnO 2 , indicating that the combination of ZnO and SnO 2 reduced the band gap energy of SnO 2 . Figure 5b shows the band gap energies of all of the sample materials; note that the band gap energy was calculated using the Kubelka-Munk equation (αhν) 2 = A hν − E g , where α is the absorption coefficient, hν is the photon energy, A is a constant, and E g is the band gap energy [25]. According to the results shown in Figure 5b, the band gap energies of SnO 2 , ZnO, Z/S-1, Z/S-2, Z/S-3, and Z/S-4 were 2.97 eV, 3.15 eV, 2.63 eV, 2.61 eV, 2.58 eV, and 2.73 eV, respectively. The results indicate that ZnO recombination with SnO 2 can gradually reduce the band gap energy of SnO 2 and that the band gap energy increases as the ZnO content increases. As is well known, a smaller band gap in the ZnO/SnO 2 composite materials is more favorable for electron transfer in semiconductors; this is a reason why the composite material improves the response of the humidity sensor. The elemental chemical states and compositions of the SnO 2 and Z/S-2 composite materials were measured using XPS; the results are shown in Figure 6. The Sn 3d peaks for the SnO 2 and Z/S-2 composite material are shown in Figure 6a. The binding energies of the Sn 3d 5/2 peak were 486.7 and 486.9 eV, respectively, and those of the Sn 3d 3/2 peak were 495.1 and 495.3 eV, respectively. The difference between the binding energy of Sn 3d 3/2 and Sn 3d 5/2 was 8.4 eV, indicating the presence of Sn 4+ in the samples [28][29][30]. The position of the Sn 3d peak for the Z/S-2 composite material shifted relative to the position of the peak associated with SnO 2 . In particular, the peak shifted toward higher binding energy, which implies that the presence of Zn 2+ increased the binding energy of the Z/S-2 composite material [31]. As shown in Figure 6b, the binding energies of the Z/S-2 composite material at the Zn 2p 3/2 and Zn 2p 1/2 peaks were 1021.2 and 1044.3 eV, respectively. The difference between the binding energy for the Zn 2p 1/2 and Zn 2p 3/2 peaks was 23.1 eV, which corresponds to the binding energy of Zn 2+ in ZnO; this indicates that ZnO was present in the Z/S-2 composite material [28,32]. Figure 6c It is well known that oxygen vacancies promote water adsorption on the surface and the decomposition of water molecules [13]. A large number of oxygen vacancies in Z/S-2 can lead to the adsorption of a large amount of water and accelerate the decomposition of water molecules into conductive ions, thus reducing the sensor response time and enhancing the humidity-sensing performance.  The chemical bonds of the SnO 2 , ZnO, and Z/S-2 composite material were analyzed using FTIR; the results are shown in Figure 7. In the case of ZnO, there were three peaks at 521.18, 1631.46, and 3411.776 cm −1 , corresponding to the tensile vibration mode of Zn-O, the bending mode of water, and the stretching vibration mode of O-H, respectively [33]. Among them, O-H is a hydrophilic functional group that can adsorb water to enhance the response of the sensor. The FTIR spectra of the SnO 2 and Z/S-2 composite were similar, and many absorption peaks were observed. At 544.76 cm −1 , the tensile mode of the Z/S-2 composite material is Zn-O and Sn-O [34]. The absorption peak of the Z/S-2 composite material was wider than that of SnO 2 ; furthermore, it was shifted to a lower wavenumber. Thus, it was confirmed that ZnO was successfully compounded with SnO 2 . Additionally, C-H and O-H stretching vibrations were present between 808.38 and 1279 cm −1 [35]. Moreover, Sn-OH and O-H bending vibration modes were observed at approximately 1300 and 1606.37 cm −1 , respectively [25,34]. An N-H tensile vibration mode was also observed at 3092.54 cm −1 , and an O-H tensile vibration mode was observed at 3450.99 cm −1 [36]. These modes represent hydrophilic functional groups that can absorb more water to enhance the humidity-sensing performance.  Figure 8 shows the N 2 adsorption/desorption isotherms and BET pore diameter distribution of the ZnO, SnO 2, and Z/S-2 composite material. The BET-specific surface areas of these materials are 38.415, 24.674, and 56.485 m 2 /g, respectively. The average pore sizes of the ZnO, SnO 2, and Z/S-2 composite material are 6.59874, 8.89122, and 10.1003 nm, respectively. It is believed that a large specific surface area can improve the adsorption capacity of water molecules. Therefore, the Z/S-2 composite material exhibits a suitable humidity-sensing performance.  Figure 9a shows the impedance data of the SnO 2 , ZnO, Z/S-1, Z/S-2, Z/S-3, and Z/S-4 humidity sensors as a function of RH under the condition of an operating frequency of 100 Hz. The linearity of the ZnO/SnO 2 humidity sensor was found to be better than that of the SnO 2 and ZnO humidity sensors, with the best linearity being observed for the Z/S-2 humidity sensor. The changes in the impedance of the ZnO and SnO 2 humidity sensors were found to be approximately two orders of magnitude, whereas that of the Z/S-2 humidity sensor was more than four orders of magnitude. The response of a humidity sensor can be defined as R = R L −R H R H × 100% [1], where R L is the impedance value at 11% RH, and R H is the impedance value at 95% RH. The responses of the SnO 2 , ZnO, Z/S-1, Z/S-2, Z/S-3, and Z/S-4 humidity sensors were calculated to be 40,906%, 6441%, 434,113%, 1,225,361%, 59,983%, and 20,566%, respectively. The Z/S-2 humidity sensor had the largest response, which occurred primarily because of the compounding of ZnO, resulting in a change in the number of oxygen vacancies on the SnO 2 surface. The Z/S-2 humidity sensor had the most oxygen vacancies, and abundant oxygen vacancies have been reported to dissociate a large number of water molecules into H 3 O + , resulting in increased conductivity and an improved sensor response [13]. Figure 9b shows the response and recovery characteristics of the Z/S-2 humidity sensor at different RH levels (the RH changes were completed within 1 s). It can be observed that the impedance change of the Z/S-2 humidity sensor at different RHs remained relatively constant, indicating that the sensor has suitable repeatability. Figure 9c shows that the impedance of the Z/S-2 humidity sensor changes as the RH is varied. As RH is increased, the impedance decreases, indicating that the Z/S-2 humidity sensor has an excellent sensing performance. In Figure 9d, it can be observed that the drying temperature has an effect on the Z/S-2 humidity sensor. It is apparent that when the drying temperature was 60 • C, the response and linearity of the Z/S-2 humidity sensor was superior to that obtained at other drying temperatures. Figure 10a shows the relationship between impedance and RH for the Z/S-2 humidity sensor while operating at different frequencies (40, 100, 1k, 10k, and 100k Hz). When the operating frequency was 1k, 10k, and 100k Hz, the change in impedance was not significant at low RH levels. This is because the water molecules absorbed by the Z/S-2 humidity sensor could not be easily polarized in a high-frequency electric field [1,12]. The Z/S-2 humidity sensor exhibited a suitable response at operating frequencies of 40 Hz and 100 Hz; however, at 40 Hz, the linearity was found to be poor, and the impedance change was unstable. Thus, the best operating frequency for the Z/S-2 humidity sensor is 100 Hz. Figure 10b shows the adsorption and desorption results for the Z/S-2 humidity sensor under the conditions of different RH levels. When the RH level is the same, the maximum difference in impedance during adsorption and desorption can be defined as hysteresis [37]. Hysteresis error can be determined by solving flH = ∆H max 2F FS , where ∆H max is the maximum impedance difference between adsorption and desorption processes, and F FS is the fullscale output value [23]. In the case of the Z/S-2 humidity sensor, the maximum hysteresis was determined to occur at 43% RH, and the hysteresis error was calculated to be 6.6%. The characteristic curves of the adsorption process and desorption process were observed to be very similar; thus, the Z/S-2 humidity sensor can be considered to have suitable reversibility. Figure 10c shows the response function of the Z/S-2 humidity sensor when it is operated at 100 Hz. This function can be described as Y = 3.39 × 10 7 e −x/30.57 − 2.51 × 10 5 , where X is the RH and Y is the impedance value. The regression coefficient was calculated to be R 2 = 0.945, which confirms that the Z/S-2 humidity sensor exhibited suitable linearity.   Figure 11a shows the continuous response and recovery curve results for the Z/S-2 humidity sensor under the conditions of RH levels of 11% to 95%. The response and recovery curves were very similar over four cycles of testing, confirming that the Z/S-2 humidity sensor has suitable repeatability. Note that the response or recovery time of a humidity sensor is defined as the time required for the change in sensor impedance to reach 90% of the total impedance change [21,37]. To ensure test result accuracy, the conversion time between different RH levels was set to be within 1 s. The response time and recovery time of the Z/S-2 humidity sensor were calculated to be 35 s and 8 s, respectively [13,21,38]. The Z/S-2 humidity sensor showed a fast response and recovery speed, mainly due to the large specific surface area of the Z/S-2 composite material, which permits the fast adsorption of a large number of water molecules onto its surface. The large number of oxygen vacancy defects on the surface of the Z/S-2 composite material permits the quick decomposition of water molecules into H 3 O + , which may then participate in conduction, thereby improving the response speed of this humidity sensor. In Table 2, the performance of the Z/S-2 humidity sensor is compared with similar humidity sensors that have been previously reported. The results show that the Z/S-2 humidity sensor has a better sensing performance. As shown in Figure 11b, the impedance of the Z/S-2 humidity sensor was measured under the conditions of different RH levels over a period of 30 d to verify its stability. Consequently, the sensor impedance was found to be largely unchanged under the condition of a constant RH level. Thus, the Z/S-2 humidity sensor has suitable stability and can be used to measure the humidity of an environment over a long period of time. To ensure the accuracy of the Z/S-2 humidity sensor for RH measurements, four gases, namely NH 3 , C 3 H 6 O, H 2 O 2, and C 2 H 6 O, were selected for cross-sensitivity testing. As shown in Figure 11c, the responses (R) of the sensor toward these four gases were 3.031, 1.285, 0.748, and 0.501, respectively. The conditions used in these experiments were 100 ppm, and R was defined as R = (R gas − R air )/R air , where R gas is the impedance of the sensor contacting the gas to be measured and R air is the impedance of the sensor being placed in the air. Therefore, the response of the Z/S-2 humidity sensor to the gas can be ignored.   Figure 12 shows the CIS and equivalent circuit (EC) of the Z/S-2 humidity sensor under the conditions of different RH levels; these results can explain the sensing mechanism of the Z/S-2 humidity sensor. The CIS of the Z/S-2 humidity sensor was measured over the operating frequency range of 40 to 100k Hz. At 11% RH, the CIS was a long straight line, and the corresponding EC was determined to be composed of a constant phase element (CPE), indicating that only a small amount of water was adsorbed to form a chemisorbed water layer [42]. It is generally difficult for ions in the chemisorbed water layer to transfer. This phenomenon results in the generation of an abnormally high impedance value, which causes the intrinsic impedance graph to become a straight line [43,44]. As can be seen in Figure 12a, the CIS curve obtained under the condition of 33% RH was bent downward, gradually forming a semicircle. The corresponding EC is known to consist of a parallel capacitor (C f ) and resistor (R f ) [43,44]. Under these conditions, a small amount of water molecules is adsorbed onto the surface via both physical and chemical adsorption. Physically adsorbed water molecules are bonded with hydrogen bonds, which makes it difficult for water molecules to move freely, and the movement of electric charges is restricted. In this process, the strong electrostatic field around the oxygen vacancies results in the water molecules becoming adsorbed onto the sensitive material to be ionized, and H + jumps between adjacent water molecules to conduct electricity [42]. As can be seen in Figure 12a, the CIS curves obtained under the conditions of 43% and 59% RH had the appearance of a short line that appears at the end of the semicircle in the low-frequency region. The short line represents the Warburg impedance (Z W ), and the corresponding EC is the original circuit is in series with Z W [45]. As the RH was increased, a physical adsorption layer began to form on the chemical adsorption layer, and water molecules were increasingly decomposed into H 3 O + and OH -. H 3 O + then becomes the main carrier, and it can move freely in the physical adsorption layer. A Grotthuss (H 2 O + H 3 O + = H 3 O + + H 2 O) chain reaction is formed during this process [42]. Increasing the RH from 75% to 85%, followed by a subsequent increase to 95%, was found to result in the gradual disappearance of the observed semicircle in the high-frequency area. Additionally, the curve tail was found to become longer and more prominent in the low-frequency area. In the corresponding EC, the resistor (R f ) is in series with Z W , where Z W was determined to occupy a dominant position [43,44]. At this point, the surface of the Z/S-2 humidity sensor adsorbs a large amount of moisture, and the Grotthuss chain reaction is accelerated, thereby causing the impedance to rapidly decrease. This consequently enhances the humidity-sensing performance of the sensor.

Conclusions
A high-performance ZnO/SnO 2 humidity sensor was designed, and the sensing mechanism of the ZnO/SnO 2 humidity sensor was investigated by analyzing the CIS. The results show that the Z/S-2 composite material has a larger specific surface area and can provide more absorption sites; thus, more water can be adsorbed to speed up the response of the humidity sensor. Many oxygen vacancies were observed on the Z/S-2 surface; this facilitates the absorption of water to improve the response of the sensor; these oxygen vacancies also help to dissociate water molecules into H 3 O + to increase the conductivity and improve the response and recovery speed of the sensor. Thus, the Z/S-2 humidity sensor has suitable linearity and stability, small hysteresis (6.6%), high response (1,225,361%), and short response and recovery times (35 s and 8 s) under the conditions of RH levels of 11% to 95%. The Z/S-2 humidity sensor developed in this study provides a new idea for the development of high-performance SnO 2 humidity sensors.
Author Contributions: F.L. and P.L. conceived and designed the experiments; F.L. and H.Z. performed the experiments; P.L. and F.L. analyzed the data; H.Z. contributed reagents/materials/analysis tools; F.L., P.L. and H.Z. wrote the paper. All authors have read and agreed to the published version of the manuscript.
Funding: This work was supported by the National Natural Science Foundation of China (no. 62064011) and Xinjiang University Doctoral Research Initiation Project (no. BS180212).