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3D Point Cloud Data Basis Shape Management for Assembly of Modularized Large and Complicated Marine Structures

As global competition heats up, in order to improve the productivity, simulation-based methods are becoming increasingly dominant in shipyards. The advancement of the CAD-based production management process even allows verification of installability and functionality before beginning the actual construction. However, whether the ship has been exactly constructed as designed can still and only be manually verified for a limited area. Therefore, significant interblock and intermodule errors are inevitably present in assembly, resulting in costly, time-consuming inspections and modifications. If the construction errors and defects can be investigated and controlled in each shop before assembly of modules, the productivity will be considerably improved. In the installation simulation of large structures, early detection and correction of the errors in junction allow fast and efficient assembly and provide better quality product development even with distributed construction yards. This technique can promote interindustrial collaboration among companies of different sizes, resulting in a significant improvement in overall productivity. In this paper, 3D point cloud data basis shape management framework has been studied with several case studies in a shipyard.