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Analysis of full pallet conveyor system

PepsiAmericas was experiencing throughput problems with its full pallet conveyor system at one of its bottling facilities. This system takes the full pallets of cans or bottles from the palletizers and sends them to the stretchwrappers and then into the warehouse. One solution was thought to be the addition of a stretchwrapper to the system. Before purchasing this equipment, PepsiAmericas decided to perform a quantitative analysis of the system using a simulation model. This model showed that a third stretchwrapper was not required. By changing a portion of the logic governing the movement of pallets from the five palletizers to the two current stretchwrappers, it was shown that the current two stretchwrappers could handle the throughput of the palletizers.