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Disbonding effects on elastic wave generation and reception by bonded piezoelectric sensor systems

Durable integrated sensor systems are needed for long-term health monitoring evaluations of aerospace systems. For legacy aircraft the primary means of implementing a sensor system will be through surface mounting or bonding of the sensors to the structure. Previous work has shown that the performance of surface-bonded piezo sensors can degrade due to environmental effects such as vibrations, temperature fluctuations, and substrate flexure motions. This performance degradation included sensor cracking, disbonding, and general loss of efficiency over time. In this research effort, the bonding state of a piezo sensor system was systematically studied to understand and improve the long-term durability and survivability of the sensor system. Analytic and computational models were developed and used to understand elastic wave generation and reception performance for various states of sensor disbond. Experimental studies were also conducted using scanning laser vibrometry, pitch-catch ultrasound, and pulse-echo ultrasound methods to understand elastic wave propagation effects in thin plate materials. Significant performance loss was observed for increasing levels of sensor disbond as well as characteristic frequency signatures which may be useful in understanding sensor performance levels for future structural health monitoring systems.