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Stress Intensity Factors for a Non-Circular Hole with Inclusion Layer Embedded in a Cracked Matrix

The failure analysis of a non-circular hole with an inclusion layer embedded in an infinite cracked matrix under a remote in-plane uniform load is presented. In this study, a series solution of stress functions for both the matrix and inclusion layer is obtained using the complex variable theory in conjunction with the method of conformal mapping. The stress intensity factor (SIF) can then be determined numerically by solving the singular integral equation (SIE) for the interaction among different crack sites, material properties, and geometries of irregular holes with an inclusion layer. In particular, the failure behavior of composite structures associated with an approximately triangular hole and an approximately square hole with inclusion layers, such as those of oxides, nitrides, and sulfides, is examined in detail. The results demonstrate that a softer layer would enhance the SIF and a stiffer layer would restrain the SIF when a crack is near the inclusion layer. It can be concluded that crack propagation would be suppressed by a stiffer layer even when a micro-defect such as a hole resides in the inclusion layer.