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Stability and Application Properties of Surfactant-Free Cosmetic Emulsions: An Instrumental Approach to Evaluate Their Potential

Technological innovation in the cosmetic field must necessarily consider not only the safety and efficacy requirements but also the growing attention to environmental issues and the need for sensory pleasure during application to satisfy the consumers’ expectations. This work aimed to formulate an oil-in-water fluid emulsion stabilized by the combination of organic and inorganic powders, namely Zea mays starch and zinc oxide associated at different ratios in presence of a polysaccharidic rheological modifier. After verifying the physical stability of the prototypes with a mechanical stress test in a centrifuge, the rheological analyses were conducted in continuous and oscillatory flow conditions, and the immersion/de-immersion test, conducted using a texture analyzer, allowed identifying the system with the viscoelastic characteristics and the parameters of textures, such as firmness, consistency, and adhesiveness, more suitable for the formulation of skin-care products with low viscosity and high spreadability. Finally, we studied the compatibility of the powders with sunscreen filters and pigments, to optimize the systems and assess their potential use in finished products.