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Advanced Supply Chain Information for Rule-Based Sequence Adaptions on a Mixed-Model Assembly Line with Unreliable Just-In-Sequence Deliveries

Abstract The proliferation of just-in-sequence (JIS) deliveries has raised the vulnerability of assemblies to costly production stoppages or rework due to missing components. Through a comprehensive real-time supply chain monitoring systems, these supply issues can be detected early and affected orders removed from planned assembly sequences in time to avoid production disturbances. Using simulation analysis, this paper explores the impact of unreliable JIS deliveries and the mitigation potential of transparent supply chains that allow a rule-based order resequencing on a mixed-model assembly line. The results indicate that (i) rework due to unreliable JIS deliveries can be eliminated and (ii) the trade-off between schedule nervousness and optimality can be balanced, making the proposed rule a feasible approach.