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Source Location of Cracks in a Working Roll of the Temper Mill with Acoustic Emission Technology

The application of the temper mill is mainly to improve the mechanical property of strip and to rectify the shape of strip. The working roll of a temper mill is often running with alternating load that prone to lead to faults such as wear, crack and spalling, which cause severe quality problems in the production of strip steel. In order to gain the information of crack's location and depth, the proposed method employs two circles of AE sensors along the direction of the roll body and use static pressure as external loads together with time-of-arrival localization method to detect the exact location of the roll cracks. The positioning results confirmed the validity of the proposed method with the post-repair grinding data. The advantage of this detection method is not requiring the full roll body scan point by point. With only one layout of the sensors, the method can detect the crack location with high efficiency and good real-time property.