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Application of human motion energy harvesters on industrial linear technology

Energy autonomous sensors for I4.0 applications powered by kinetic energy harvesters (KEHs) are widely discussed – especially in terms of vibration harvesting. Typically, industrial linear stages offer weak vibrations, so other inertia-based harvesting methods are investigated. This study investigates the usability of human motion energy harvesters in industrial linear motion technology for the first time. Two KEHs – harvesting swing or shocks, respectively – are tested while controlling the parameters velocity, acceleration, and jerk-limitation according to the real applications’ parameter ranges. The swing-KEH and the shock-KEH harvested up to 106 and 124 mW, respectively. Furthermore, a parameter study is performed assuming constant driving lengths with optimised stroke rates to obtain a generalised power and energy profile for each harvester. The analytically obtained overall average power is 22 mW for the swing-KEH and 14 mW for the shock-KEH. The analytical investigation revealed that a reciprocal dependency of performance and velocity exists for both KEHs, respectively. Both experimental and analytical parts show that the wireless sensor node for I4.0 on industrial linear stages can be powered by harvesters made for human motions.