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Injection Molded Optical Lens Using a Heat Resistant Thermoplastic Resin with Electron Beam Cross-Linking

The poor heat resistant properties of a transparent thermoplastic resin was improved by electron beam irradiation cross-linking. A correcting aspheric lens for a 635-nm laser diode was fabricated using an injection molding machine, and was irradiated with an electron beam. The near field pattern (NFP), the far field pattern (FFP) at the focus position and the transmittance of the lens did not change after exposure to a 260 °C reflow process for 60 s.