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Analysis of bimetal pipe bends with a bend of 0.7D with a cladding layer of Inconel 625

Bimetal pipes are highly stressed composite components that must resist corrosion in a chemically aggressive environment. They are made by welding resistive material to commonly available carbon steel pipes. The production of pipe bends with a supercritical bend of 0.7D, which are part of serpentine systems, is very complex and technologically demanding because very often undesired cracks occur. To increase the service life of these serpentine systems, the use of a 16Mo3 base steel pipe with a cladding layer of Inconel 625 material was proposed for their production in order to significantly increase their corrosion resistance. For this reason, an extensive analysis of the production of pipe bends with a supercritical bend of 0.7D from bimetal pipes with Inconel 625 cladding was performed, which addressed not only the bend but also the mechanical properties of the pipe with Inconel 625 cladding. It was found that the production of the bent pipes with a bend of 0.7D is feasible completely without defects with perfectly satisfactory mechanical properties, under appropriate technological conditions.


Introduction
Bimetal pipes are composite components that use the strength of carbon steel to withstand high pressures, and the second cladded material gives them corrosion resistance in their chemically aggressive working environment. They are irreplaceable in many industries, being used to transport oil, gas, salt water or steam, or in the energy industry in waste incinerators [1,2].
The pipe bend is a straight pipe bent into the required shape, which is used in the so-called serpentine system for plate superheaters and economizers, which form pipe bundles for partial parts of boilers. The whole serpentine system consists of straight pipes, on which 180°pipe bends with extended ends with a bend of 1D and 0.7D are cladded [3]. Due to its affordability, a 16Mo3 steel pipe is commonly used, according to the European standard EN 10028-2 [4], which ensures good mechanical properties, but has a service life of approximately 6 months. After the degradation of the pipe material, the device must be shut down, dismantled and fitted with a new pipe system. This leads to large financial losses and to the emergence of other technical operations due to revision.
As high requirements are placed on bimetal pipe bends, especially on their physical properties, the production of such parts is very complicated. There are many problems associated with this, such as the occurrence of possible defects and cracks in the manufacture of such a bend. Deformation occurs during the bending, and it is necessary to monitor the minimum thickness of the outer wall, the deviation of the roundness, the corrugation on the inner side and the finding of surface defects [5].
Fan [6] investigated the bimetal pipes through the magnetic pulse cladding, namely they focused on the plastic deformation behaviour of the bimetal pipes. The results revealed that the plastic deformation behaviour, which is not harmonious, caused the occurrence of a bamboo-like shape on the clad's outer surface. In addition to that, the magnetic pulse cladding helped to detect other two kinds of typical plastic deformation responses. Haghighat [7] also studied the bimetal pipes as a material for their investigation while focusing on the analysis and finite element method (FEM) simulation of the extrusion process in analytical and numerical ways. During the experiments, the twisting length of the material and the extrusion pressure were defined, and the internal power, the power dissipated on the surface, was evaluated. Fan [8] used the magnetic pulse cladding process to study the fabrication of Al/Fe bimetal pipes with outer tubular strong material component and the inner tubular layer of the corrosion-resistant material. During the experiment, the bonding strength of the Al/Fe bimetal pipes was described, on the basis of which the significant process parameters were determined, including the radial gap, discharging voltage and feeding length. Jin [9] analysed the forming characteristics of the Cu/Al bimetal pipes, i.e. a clad pipe and a base pipe, that emerged during the spinning process using a variety of simulations and experiments. The yield strength was considered to a great extent during the experiment. The influence of the feed rate and the press amount increasing was analysed in this process as well for the design of the bimetal composite pipe. Yu [10] studied the magnetic pulse cladding of aluminium alloy on mild steel pipe, the effect of the geometry of the field shaper and its impact on the quality of the cladding, and the main process parameters, like radial gap, feeding size and discharge voltage. The mechanical property was also estimated by setting precise process parameters. The results of the experiments revealed that the magnetic pulse cladding can form sound cladding bonds and can be used for a tubular clad component. Chen [11] investigated the bimetal composite pipes and their butt weld with the focus on the failure analysis of the failed pipes with high pressure and temperature. For the analysis, the following methods were employed: energy spectroscopy, scanning electron microscopy and metallographic examination. The results of the experiments showed that an amount of factors, like the organization of the weld, residual stress, special structure and corrosive media, leads to the corrosion of the metal and subsequently to the weld failure of the pipes. Fan [12] performed theoretical and numerical investigations of the production of the bimetal corrosion-resistant alloy (CRA)-lined pipes in order to estimate the pressure of the hot water liquid, the hydraulic pressure and the contact force under different working conditions. The theoretical results correlated with the experimental results only when the temperature was low; in the case when the temperature was increased, the results deviated. Tajyar [13] studied the mechanical properties of bimetal squares pipes manufactured in the shape rolling process of Al/ Cu circular pipes that were produced by the explosive welding process, which was then reshaped into the square pipe using the shape rolling process. Different stages of the shape rolling process were investigated, and the mechanical properties of the pipes were evaluated. The following parameters were considered during the process: microhardness along the thickness, shear testing and measurement of yielding. Dong [14] studied the bimetal pipe formation process using the experiments and simulations for the investigation. Three-dimensional finite element method was employed for the stimulation of the pre-bending and J-shape, C-shape and O-shape formation process of the bimetal pipe, and the factors that affect the stresses were analysed. Later, the results obtained were compared with the outputs from the two-dimensional model. Dezhi [15] performed the theoretical and experimental study of the bimetal pipes and their hydroforming. The deformation rule of the corrosion alloy liner and the outer pipe of carbon steel were analysed to get the deformation compatibility in the forming process. In addition, a mechanical model was developed that helped to compute the hydroforming pressure of the bimetal pipe. The experimental data obtained coincided with the results of the proposed model.
Kim [16] studied three-layered Ti/Cu/Ti clad materials and the influence of the interfacial intermetallic compound evolution on their fracture and mechanical response. The results showed that as-rolled and treated samples contained few IMCs at the interfaces, and the thickness of the reaction layer was increased greatly by annealing. At the same time, continuity, thickness variation, the growth rate and uniformity were distinct for each layer. Pouraliakbar [17] focused on the effect of the post-weld heat treatment (PWHT) on the interface structure as well as its mechanical strength in three-layered explosive welds. The results of the experiments showed that the interface was smooth and continuous and free of cracks in all conditions. Furthermore, with the increase of the stand-off distance, the interface appearance was changed from smooth to wavier. Shiran [18] investigated the influence of heat treatment on the mechanical properties and interface microstructure using multilayer Cu/Al/Cu explosive welded joints as the experimental material and utilizing scanning electron microscope, optical microscope, microhardness and shear strength tests. According to the results, the average thickness of the diffusion layer increased with treatment variables. Kim [19] studied the effect of interface structure, formability and stress distribution on the mechanical performance and fracture of STS439/Al1050/STS304 clad composite. The results showed that the post-roll-bonding annealing caused the formation of the intermetallic compound layer at the interface. Kim [20] focused on the influence of the intermetallic compound layer on peel strength and crack propagation behaviour in Cu/Al/Cu clad composites. The interfacial modification effects were analysed in those tri-layered composites using heat treatment. The electron backscatter diffraction analyses were used to study the crack path during the peel test. Kim [21] investigated the enhanced ductility and interactive deformation of the tri-layered Cu/Al/Cu clad composite. The experiments showed that the constraint and interaction between the bonded Al and Cu layers evoked the co-deformation, which together caused the hardening behaviour and deformation geometry of the adjacent layer of the composite. Furthermore, the increase of the ductility in the clad composite was increased with the increase of the gage width reduction ratio of the adjacent layers.
In order to increase the service life and efficiency of the serpentine system from an economic point of view, it seems appropriate to use the existing 16Mo3 steel pipes with a cladding layer of Inconel 625 ensuring a longer service life of the part. By choosing this type of cladded material, higher heat resistance is achieved (in incinerators, the usual temperatures are 700 up to 1100°C [22]) in a chemically aggressive environment containing chlorine, sulphates, hydrogen, etc. The novelty of the presented solution lies in the ability to create critical and supercritical bends of bimetal pipes (i.e. bends smaller than 1D, specifically 0.7 D) with Inconel 625 cladding, and this solution has not been published in any other study so far. Many critical areas and possible defects are generated by the forming bend of the pipe itself, so the study of the mechanism of the causes of these defects is a key aspect of the whole production. The obtained results are potentially very valuable not only from a theoretical point of view but especially from a practical point of view, when they will be used in optimizing the production of heat exchangers in the energy industry and for other shaped parts.

Defining of critical points and specification of possible bending defects
The bending process is technologically very demanding during which the pipe is deformed and the curvature of the part also changes. Several critical places need to be defined on the bent part. The first such place is the outer side of the pipe bend, where the wall is thinned due to stretching. On the inside part, on the other hand, the material is compacted due to compression, and at this place the wall corrugates. Another critical area is the suspension of the extended ends after bending, this process being caused by elastic deformation. During bending, the ovality (flattening) of the pipe is further formed, which is shown in Fig. 1 [23,24].
Before defining critical points, it is important to find out the technological criteria, such as the relative bending radius, the relative strength of the walls (thick-walled, thin-walled) and the degree of difficulty of the bending process. The determination of the bending radius is influenced by plasticity, wall thickness or the forming method. On the inside part, the thickness increases due to compression, and on the outside part, the wall thins due to stretching. After exceeding the tensile stress, which is equal to the tensile strength, the plasticity of the material is depleted and cracks are formed. For this reason, it is necessary to define the minimum wall thickness, which is determined by relation (1). (1) where t min (mm) is the required minimum pipe thickness, t 0 (mm) is the initial wall thickness, R 0 (mm) is the bend radius measured to the pipe axis and D 0 (mm) is the nominal outside diameter of the pipe.
The second critical point is the corrugation on the inside part of the pipe bend. This is a multiple wave that occurs due to the compacted material of the pipe and the subsequent loss of stability. This process can be suppressed or eliminated using fillers and stabilizing inserts. It is also possible to use another method of bending technology. Another important place is the ovality (flattening) in the cross section. The internal dimensions of the pipe are checked only by a ball. For external dimensions, the check of a roundness u is performed according to formula (2). For 1D bending, the limit value according to EN 12952-5 [25] is 12% for one cold bending operation. For a 0.7D bend, there is no limit value for one operation. [24,26] where u (%) is the deviation of the roundness, D max (mm) is the maximum outer diameter measured at the top of the tubular profile and D min (mm) is the minimum outer diameter measured at the same place as D max .
The suspension of the pipe bend is an event caused by elastic deformations during bending, which disappear after the release of the load. The shape of the bent part will not copy the exact shape of the tool after bending. Plastic deformation determines the final shape of the pipe end. The final value of the bending radius after release is determined by means of the residual radius R sb , which is given by Eq. (3). After releasing the bending moment, the bent part retains these values [27,28].
where R sb (mm) is the residual radius, M 0 (N·mm) is the bending moment, E (MPa) is the modulus of elasticity of the material in tension, J (mm 4 ) is the quadratic moment of the cross section.

Experimental setup and material
The subject of the research is a bimetal material in the form of a pipe, the inner base material of which is 16Mo3 steel, on which a 2 up to 4-mm-thick layer of Inconel 625 material was cladded, which is shown in Fig. 2a. Bimetal pipes were supplied by an external company, without information on technological parameters, except for the used CMT welding methods. For this reason, analyses of the material, including its microstructure obtained by light microscopy (LM), prior to the forming operation, have been demonstrated to detect changes in the microstructure of the base material. Tensile stress will continue at approximately the transition point (interface) of the Inconel 625 weld. Martensite is not localized in the heat-affected zone, but ferrite with a small proportion of bainite and 16Mo3 steel is also with high toughness. There is no risk of market emergence or embrittlement in the heataffected zone [29]. The role of the interface on stress tolerance and distribution has been verified by measuring the hardness, which is directly related to the stress in the material [30,31].
The area closest to the Inconel layer is the melting area where martensite needles have been formed. Below is the superheat transition area, where there was no transformation but only coarsening of the ferrite grains, while at the grain boundaries there is perlite with small precipitated carbide particles. The furthest area from Inconel is the area of ferrite and perlite, which characterizes the base material. Cold metal transfer (CMT) welding technology was used for cladding of the Inconel 625 material, which ensures a lower value of heat introduced into the weld and only about 0.2 kJ·mm −1 . The dimensions of the steel pipe before cladding and bending itself were outer diameter-38 mm, inner diameter-26 mm. The bending process was performed on a CH 120 type bending machine from Amob. The bending of the pipes into the required shapes occurs only after the cladding itself, while cold forming without a mandrel was used. These pipes form a serpentine system, with critical bends of 1D (see Fig. 2b) and supercritical bends 0.7D (see Fig. 2c).
In the performed experiment, a total of 6 pieces of bends 0.7D were produced, which are shown in Fig. 2d, each pipe being made according to the parameters given in Table 1, where the result of the performed capillary test according to the standard EN ISO 3452-1 [32] (due to the occurrence of cracks) is also described; the procedure of which was as follows. The first step of the test was to clean the test surface of the pipe bend with a solvent to remove impurities. Next, a penetration layer was evenly applied to the part, and after the penetration time, the excess penetrant was removed. In the final phase, a white powder-like developer was applied to the test surface of the pipe bend with a uniform thin layer to provide a background contrast. Unfortunately, there were cracks on a total of 4 samples out of 6. The machine setting parameters were selected on the basis of extensive previous tests and based on the recommendations of the bending machine manufacturer.

Experimental methods
In order to be able to perform the analysis of the cladding layer, to display the microstructure and also to perform the hardness measurement, it was necessary to create a metallographic preparation from Pipe 1, which will contain both the cladded Inconel part and the basic steel pipe. The pipe was cut using a metallographic saw of the Viper 300M2 type from LECO. Furthermore, the sample was hot pressed into the Struers ISO fast moulding compound on a PR4X type metallographic press from LECO. After pressing, the surface was mechanically grinded on a semi-automatic grinder/polisher PX500 type from LECO. Furthermore, the sample was prepared using conventional techniques, followed by polishing with Premium Grade diamond paste from LECO. The produced metallographic preparation was further examined using a Neophot 32 light microscope from ZEISS. A fully automatic hardness tester of AMH55 type from LECO was used to measure Vickers hardness. A 3D scanner of the Atos Compact scan 2M, MV 250 type from GOM was used for the analysis of roundness deviations. Tensile test specimens were made on a RobocutAlpha-0iD type WEDM electric discharge cutter (WEDM) using a 0.25-mm radius of Cut-G coated wire electrode from Penta Trading. The tensile test was performed on a universal blasting machine of the Zwick Z 100 type from the ZwickRoell Group. The fracture surface of the test specimens was analysed using electron microscopy on a Vega 5135 scanning electron microscope (REM) from TESCAN.

Pipe bending-shape and dimensional analysis
Due to the complexity of the bending process, it is necessary to achieve the required parameters, which are minimum wall thickness, permissible deviation of roundness, corrugation or surface, which must be free of defects (scratches, nicks or cracks). Many critical areas and possible defects are generated by the forming bend of the pipe itself, while the elimination of cracking will enable greater production of individual products. In the supercritical bend of 0.7D shown in Fig. 2c, the ratio of the shortening of the wall on the inner side to the extension on the outer side is 1:6, and thus the force load is significantly changed and at the same time the space of the system is reduced. In this bend, the susceptibility to the formation of defects and possible cracks is much greater than within the 1D bend shown in Fig. 2b because more force is required for bending.
In Fig. 3a, there is a general view of the Inconel 625 layer along its entire thickness, where deformation of the layer after bending is visible. The figure shows the place with the highest tensile load after bending in the area of the centre of the outer arc. On the surface of the inner arc, it is possible to observe several cracks caused by bending, which are documented in Fig. 3b. On the outer side of the bend, Fig. 3c, the cracks are less frequent, and at the same time their average length is smaller.
The measurement of the wall thickness of the pipe bend was carried out on a pre-prepared metallographic preparation obtained after cutting the pipe bend from Sample 1 (pipe bend with a bend of 0.7 completely without cracks) in the longitudinal direction, while the separate measurement places using the light microscopy Zeiss Neophot are depicted in Fig. 4. The thickness measurement was performed at approximately 60°i n three places. The thickness values are approximately the same at all measuring places. The average wall thickness of the Inconel 625 cladded part measured in the middle part is 2.64 mm (standard deviation is 0.05 mm), in the left-2.55 mm (standard deviation is 0.02 mm) and in the right part 2.64 mm (standard deviation is 0.03 mm). The average thickness of the cladding layer is therefore 2.61 mm. These dimensions confirm the good quality of the cladding layer (limit values of the cladding layer are 2 up to 4 mm) and enable the correct functioning of the pipe bend. The analysis of the uniform wall thickness of the welded layer is not only important for pipes used in waste incinerators, as in this case but also for pipes used for fuel, which will withstand a possible accident and prevent collapse of the pipe wall, which was studied in the Kim study [33]. Furthermore, the wall thickness of the pipe was also analysed in the case of the explosive cladding method presented in the Mróz study [34]. The measurement of roundness deviations and deviations from the computer-aided design (CAD) model was performed using an Atos Compact 3D scanner. Pipe bend 1 was subjected to this analysis, and before the measurement it was necessary to degrease the sample, stick the points needed to determine the position and apply an anti-reflective spray for better visibility. For the pipe bend, 7 cuts were made, which are shown in Fig. 5a, analysing the roundness deviations for both the outer and inner pipe dimensions. The cuts are placed 45°f rom the second to the sixth cut, and the cuts are parallel at the extended ends. The individual values of the deviation of the roundness of external and internal dimensions were calculated according to relation (2) and subsequently processed into Table 2. The limit value for external roundness for cold-bent bends 0.7D is not specified in EN 12952-5 [35] or otherwise. Likewise, the standard does not affect the forming of bimetal materials. For this reason, the data from the mentioned standard is used, which for similar applications (bend 1.5D) states a deviation of outer roundness of up to 18%. This value is taken as the maximum deviation for this application as well. From the calculated roundness deviations for the external dimensions shown in Table 2, it is clear that none of the values exceeded the set assumption of 18%. For the internal dimension, the deviation of the roundness is not specified by the standard, and its control is subject only to the ball test passing through the pipe bend, which was successful for the given sample. The analysis of the internal shape and the evaluation of the deviations of the roundness of the cavity were performed only to verify the achieved values after the deformation in the bend, and the calculated values of the deviations of the roundness for the internal dimensions, see Table 2, were used only for control verification. The course of deviations against the CAD model and the individual measured diameters in Cut 4 are shown in Fig. 5b, c. From these deviations, it is clear that in some places, due to the bending process, more significant deformations occurred, but these deformations do not affect the proper functioning of the pipe bend. A similar comparison of the differences of the CAD model from the actual pipe was also performed in the Li study [26].

The hardness analysis of the pipe according to Vickers at low load
The hardness analysis was performed on a previously prepared metallographic preparation (prepared from Sample 1) as shown in Fig. 4, where the automatic hardness tester AMH 55 was used for the measurement. The measurement was performed according to the valid standard EN ISO 6507-1 [35], a load of 0.3 kgf was used and the distances between the individual impressions were 150 μm. The distances of the impressions from the edge of the sample were 120 μm, and the time delay under load was 10 s. A total of 6148 indents were created, which were assembled into the map shown in Fig. 6a from which the different hardness of the individual materials is clearly visible due to the colour scale. The highest hardness, locally up to 329 HV 0.3 , is reached by Inconel 625, which is in line with the Feng study [36], although other cladding technologies have been used as a comparison. Conversely, when using a laser cladding of Inconel 625, whether in the form of wire or powder, a hardness of a maximum of 245 HV 0.3 was achieved in the Abioye study [37] for powder welding and 224 HV 0.3 in the form of wire. Another material examined was a base pipe made of 16Mo3 steel, which had an average hardness 172HV 0.3 , according to the graph shown in Fig. 6b, with the maximum value being 202 HV 0.3 . The heat-affected zone (HAZ), the zone between the  [38].
Nanohardness courses across interface Steel 16Mo3-Inconel 625 were measured in locations at inner bending arc (IBA) and outer bending arc (OBA) where results are shown in Fig. 7. Areas with expected maximal inner stresses after the bending process are chosen for the experiment. Area about top point of the outer arc is characterized by maximal tensile stresses, and area about bottom point of the inner arc has maximal compressive stresses after bending. Measured results of nanohardness were fitted with using regression analysis by function which best describes the transition from higher values of Inconel clad nanohardness to lower values of 16Mo3 substrate. The coefficient of determination for outer bending arc measurement R = 0.95 and inner bending arc R = 0.98.
Dependency between the values of micro or nanohardness and internal stresses in affected zones or surface layers is a well-known phenomenon described by multiple authors [30,31]. Higher values of nanohardness in the area of inner bending arc in comparison to outer bending arc are the consequence of high compressive stresses and higher plastic deformation in this area. Higher plastic deformation is also proven by measurement of the Inconel layer of original vs bent pipe. The layer thickness was reduced maximally by about 25% in the outer arc but enlarged in the inner arc by maximally about 55% after bending.

Tensile tests and the analysis of fracture surfaces
The test consists in deforming the test specimen by a tensile load into the fracture, in order to determine the mechanical properties of the material of which the test specimen was made. For the tensile test, a total of six test specimens (shown in Fig. 8c) were produced according to the ISO 6892-1 standard, respecting Annex E, and heads have been flattened for gripping in the testing machine [39], which were taken from individual zones of Pipe 1 according to Fig. 8a. It  was one specimen from the cladding zone of Inconel 625, then three specimens from the heat-affected zone between the materials and one specimen from the zone of the base material of the 16Mo3 pipe. Another test specimen contained all the mentioned zones of the pipe (Inconel cladding, HAZ and the base pipe of 16Mo3) and was hereinafter referred to as Pipe. These bodies were manufactured using a RobocutAlpha-0iD wire EDM machine, all of which were 1.5 mm thick, and only the last body containing all areas was 6.1 mm thick. From the obtained tensile test results shown in Fig. 8b and in Table 3, it can be seen that the values of the yield strength are 460 MPa and the values of the tensile strength are 594 MPa of the tested sample from the zone of the base material of the 16Mo3 pipe that reaches higher values than in the material sheet [40]. In contrast, the determined value of elongation is approximately one-third compared to the value stated in the material sheet. The difference between the values obtained by the tensile test and the values given by the material sheet can be caused, for example, by different heat treatment of the material before the tensile test. The material sheet of steel 16Mo3 states that all the mechanical properties stated in it are given for the material which is in the state after normalization annealing. Since a cladding was applied to the original normalized annealed pipe and a sample was taken near the melting limit (due to the shape of the pipe), the material can no longer be considered as normalized annealed. In the case of the sample from the cladding metal zone of Inconel 625, the values found (yield strength of 465 MPa and tensile strength of 723 MPa) were not compared with the values given in the material sheet, as this comparison would not be meaningful (the comparison of cladding material and wire material, bar or flat product in the basic annealed state is not possible). Data from the Yang study [41], who addressed a similar issue, were used for comparison. When comparing the values obtained by the tensile test with the values reported in the Yang study, it can be said that the values of the tensile strength and the yield strength are almost identical. The only difference is in the comparison of elongation values. This difference could be caused, for example, by a different choice of the basic length of the test specimen. The value of elongation and tensile strength in the heat-affected zone is the lowest of all examined zones, which was caused by cladding. Welding theory states that mechanical properties deteriorate in the immediate closeness of the weld (heat-affected zone). Both the value of elongation and the tensile strength of the material decrease, while the value of hardness and the force required to create plastic deformation increase. This theory is also supported by the hardness map shown in Fig. 6a. From the results of the mechanical properties of the test specimen containing all zones (Inconel cladding, HAZ and 16Mo3 base pipe), it is clear that the values from the entire wall thickness of the pipe do not reach such values as other homogeneous zones (16Mo3 steel, Inconel 625). The decrease in values could be caused, for example, by different crack propagation during the test for a specimen The analysis of the fracture surfaces was performed using a Vega 5135 scanning electron microscope on a total of three fracture surfaces of the test specimens. It is a specimen of Inconel, HAZ3 and 16Mo3.
REM images of individual fracture surfaces, including their details, are shown in Fig. 9. From the image of the fracture surface of the Inconel test specimen shown in Fig. 9a, it is clear that this is a transcrystalline ductile failure of the material. When comparing ductile and fissile failure, it can be said that ductile failure requires significantly more energy than fissile failure. Nucleation (formation), growth and then coalescence (connection) of microcavities (disorders) occurred in the areas of failure. The formation of microcavities usually occurs on particles of the secondary phase, which are located in the basic matrix, and they can be, for example, inclusions, carbides or precipitates. These particles tend to be less tough in most cases than the base matrix. Therefore, if there is a more significant flow of material (e.g. during the tensile test), microcavities begin to form, and gradually their growth begins. These bridges gradually narrow, their constriction occurs and in the end they reach 100% contraction (shrinkage). The individual cavities formed interconnect and together form the final transcrystalline ductile fracture, which can be observed macroscopically. The size of the gaps between the constricted bridges ranges from 2 to 8 μm, which can be seen from the detail in Fig. 9a. As in the previous case, there is a ductile transcrystalline fracture in the fracture surface of the HAZ3 specimen, which is evident from Fig. 9b. The mechanism of the fracture formation was identical; however, a significant difference lies in the magnitude of deformation of the fracture of the bridges between the individual cavities. This fracture is much more significantly deformed in the direction of the stress (which was dominant during the tensile test) than in the case of the fracture of the Inconel test specimen. The last fracture surface evaluated was that of a test specimen made of 16Mo3 steel and is Fig. 8 (a) A schematic diagram showing the sampling point of the test specimen and its sketch with dimensions; (b) the tensile stressstrain curves for each specimen, (c) produced test specimens before the test shown in Fig. 9c. Here, a significant chipping of the surface layer of the material is evident; however, it is again a ductile fracture. There is also a noticeable change in the structure of the ductile fracture, when there is a gradual refinement of the structure from the farther to the nearest edge of the fracture. Such a change in structure was apparently caused by crack propagation in the test specimen. The crack probably spread from the far edge to the nearer. As soon as a significant part of the sample material was disrupted due to crack propagation, the remaining material was immediately separated, resulting in a fine fracture structure as well as a partial peeling of the surface layer of the sample material. Similar fracture surfaces of a bimetal pipe were also studied in the publication by Faida [42] or Tajyar [43].

Conclusions
In order to comprehensively investigate bimetal pipe bends with a bend of 0.7D with a cladding layer of Inconel 625, many analyses were performed, examining both the bend itself and the summary of mechanical properties of the bimetal pipe. Based on these analyses, the following conclusions were reached: a pipe bend made of bimetal pipe with a bend of 0.7 D without defects and cracks was successfully manufactured, the thicknesses of the cladding layer of Inconel 625 are approximately the same at all places in the pipe, the average thickness of the cladding layer being 2.61 mm, which confirms the good cladding quality (limit values of the cladding layer are 2 to 4 mm) and allows the pipe bend to function properly, the analysis of the roundness deviations revealed that for the external dimensions none of the measured values exceeded the standard deviation, whereas for the internal dimension the roundness deviation is not specified by the standard, and its control was successful by a ball test, the highest hardness, locally up to 329 HV 0. From the above-mentioned conclusions, it can be clearly stated that there was a successful production of a pipe bend from a bimetal pipe with a bend of 0.7 D without defects, while the mechanical properties of the bimetal pipe fully meet the high demands placed on them in the industry.
Availability of data and materials Not applicable.
Funding This research was supported by Project No. FV40173 within the fourth public tender in the TRIO program of the Ministry of Industry and Trade and by the specific research project 2020 "SV20-216" at the Department of Mechanical Engineering, University of Defence in Brno and the Project for the Development of the Organization "DZRO VARoPs".

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