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Utilization of Crumb Rubber in Flexible Pavements

- India’s waste tyres account for about 6-7% of the global total. With the local tyre industry growing at 12% per annum, waste volumes are rising. India has been recycling and reusing waste tyres for four decades, although it is estimated that 60% are disposed of through illegal dumping. Modern tyres are fundamentally rubber products; they are a complex mix of natural and synthetic rubbers, and various structural reinforcing elements including metals and chemical additives. This complexity has led to stockpiling, dumping and diversion to landfill. This has exposed communities to environmental and health risks and has squandered valuable resources locked up in tyre dumps. Stockpiled tyres are at risk of fire and toxic smoke; other risks include the stagnant water in tyres that provides breeding grounds for mosquitoes and leaching of toxic substances into soils. India is the second largest producer of reclaim rubber after China. In 2011, India produced 90,000 metric tonnes of reclaimed rubber from waste tyres. We have developed Crumb Rubber Modified Bitumen which introduces a simple modification into the conventional manufacturing process for bitumen.

INTRODUCTION Bituminous pavement has a poor susceptibility due to water, heat and axle load. Its solution is modified bitumen which is made by crumb rubber plus bitumen. Crumb Rubber is the scrap tyre shredded into small pieces by the help of mechanical blades up to sizes of 1mm-75µm. CRMB was developed by Charles McDonald, an engineer with City of Phoenix, Arizona, US development in 1960s. Crumb Rubber is obtained from truck or automobile tyres. Whole truck tyre contains 18% of natural rubber compared to 9 percent in automobile tyre. It is produced from discarded rubber by two methods i.e. ambient grinding and Cryogenic grinding. There are two methods to mix tyre in bitumen one is Dry process and second is Wet process. Dry process is introduced by two Swedish companies. In this process Crumb rubber is used as a substitute for a part of mineral aggregate. However in wet process the crumb rubber is thoroughly mixing with bitumen and allowing it to react for a period of 45-1 hour. High temperature should be maintained.

A. History of Using Crumb Rubber as a Modifier in Bituminous Pavement
Incorporation of crumb rubber with conventional bitumen has been practiced for more than a century. The first attempt was taken in early 1840s, which involved mixing of natural rubber with bitumen to improve the desired engineering properties. Modification process of bitumen by natural and synthetic rubber was introduced at early 1843 (Thompson, 1979). The modification process both by natural and synthetic got further improvement in 1923 (Isacsson and Lu 1999;Yildrim, 2007). Yildrim stated that the development of rubber bitumen materials being used as joint sealers and patches began in the late 1930s.
According to the study of Hanson, in 1950 the use of scrap tire in asphalt pavement was reported (Hanson, Foo, Brown& Denson 1994).
In 1960, Charlie Mac Donald reported successful use of scrap tyre rubber as an additive in bitumen binder modification. He concluded that after mixing of crumb rubber with the neat bitumen and allowing it to blend for mix duration of 45 to 60 min, there were new material properties produced, which resulted in swelling in the size of the rubber particles at higher temperatures allowing for higher concentrations of liquid bitumen contents in pavement mixes (Huffman, 1980). In the mid-1980s, the Europeans began the development of different polymers and additives for application in bitumen binder modification (Brule, 1996).In recent years; the use of crumb rubber has gained interest in pavement modification and has shown that crumb tyre rubber can improve the bitumen performance properties (Brown, Jared, Jones& Watson 1997).It is reported that during the bitumen-rubber thermal blending, due to higher stiffness and tensile strength at elevated temperatures, the modified bitumen had decreased rutting capability (Palit, Sudhakar & Pandey, 2004).

B. Material Collected
Crumb rubber collected from a local tire re-treading shop near lonere, DBATU University was used to modify 80/100 penetration graded asphalt obtained from Public Works Department laboratory located in Mangaon. The crumb rubber was generated by scrapping old tyres of automobiles with use of buffing machine. Crumb rubber passing from 30mm sieve and retain on 50 mm sieve was used. Ductility test, Penetration test were conducted on plain bitumen.
II. The comparison of pure bitumen and modified bitumen using waste crumb rubber is studied experimentally and discussed about the resistance against fatigue cracks, rutting cracks, strength of bitumen road and durability of modified bitumen at both high temperatures and low temperatures using "Marshall Stability Analysis". The quarry dust, which is another waste generating from the quarries, is used as fine aggregate and filler. 15% of 20mm, 25% of 12.5mm, and 15% of 6 mm as coarse aggregate and 45% of quarry dust as fine aggregate and filler material is used. Waste crumb rubber materials are added to pure bitumen using wet process with percentage of 5%, 10%, 15% and 20% crumb rubber with size of 0.300mm to 0.150mm. Laboratory results indicated the crumb rubber can incur high elastic behaviour, low penetration and high softening point compared to pure bitumen. Also high stability and flow values of modified bitumen compared to pure bitumen concrete mix at both low and high temperatures.

III. METHODOLOGY
A. Tests Conducted 1) Penetration Test: It measures the hardness or softness of bitumen by measuring the depth in tenths of millimeter to which a standard loaded needle will penetrate vertically in 5 seconds. BIS had standardized the equipment and test procedure. The penetrometer consists of needle assembly with total weight of 100g and a device for releasing and locking in any position. The bitumen is softened to a pouring consistency, stirred thoroughly and poured into containers at a depth at least 15 mm in excess of the expected penetration. The test should be conducted at a specified temperature of 25 0 C. Equipment used: Mould 1(8.3cmDia.), Mould 2(6cmDia), Penetrometer (Digital), Needle, Digital timer, Lubrication oil, Benzene (cleaning purpose).
2) Ductility Test: Ductility is the property of bitumen that permits it to undergo great deformation or elongation. Ductility is defined as the distance in cm, to which a standard sample or briquette of the material will be elongated without breaking. Equipment used: Mould no. 2, 4, 8, Petroleum jelly, locking nuts, Ductility machine, \lubricant oil, Water, 80/100 penetration grade asphalt, metal pin, diesel and cotton, Refrigerator, Blade and knife.

B. Preparation to Make Crumb Rubber Modified Bitumen
Blend In preparing the modified binders, about 500 gm of the bitumen was heated to a fluid condition in a 1.5litre capacity metal container. For the blending of crumb rubber with bitumen, it was heated to a temperature of 160 °C and then crumb rubber was added. For each mixture sample 0%, 8%, 10%, 12%, and 14% of crumb rubber by weight is used. The blend is mixed manually for about 3-4 minutes. The mixture is then heated to 160 °C and the whole mass was stirred using a mechanical stirrer for about 50 minutes. Care is taken to maintain the temperature between 160 °C to 170 °C. The contents are gradually stirred for about 55 minutes. The modified bitumen is cooled to room temperature and suitably stored for testing. CONCLUSION The objective of the study was to utilize the waste materials i.e. crumb rubber waste for mass scale utilization such as in highway construction in an environmentally safe manner.

C. Readings
The bitumen of grade 80/100 was taken and it was modified with different percentage of crumb rubber starting from 4% to 12%. From the results, the maximum percentage of crumb rubber as bitumen modifier was in the range 10 -12% by the weight of binder content.
It was observed that values of penetration and ductility are reduced by 14.56% and 24.49 % respectively, by the addition of 12% crumb rubber waste.
Overall, using the crumb rubber in bituminous mixture helps to: • Utilization of crumb rubber waste.
• Reduction in the use of bitumen by around 10%. • Increase in the strength and performance of the road. • Provide better adhesion between the asphalt and the aggregate. • Avoid the use of anti-stripping agents.
• Reduce the cost.
• Avoid disposal of crumb rubber waste by incineration and land filling.
ACKNOWLEDGMENT I express my heartily gratitude towards our Head of Department for his personal involvement and constructive criticism provided beyond technical guidance during the course of the preparation of the report. He has been keen enough for providing us with the valuable suggestions from time to time. Above all, his keen interest in the seminar helped us to come out with the best.
Thanks to Dr. S. M. Pore, of Civil Engineering Department, Dr. Babasaheb Ambedkar Technological University, Lonere for encouragement and providing necessary information. I was ending this acknowledgement with deep indebtedness to Prof. S. V. Bhise, all the other faculty members, and our friends who have helped us directly or indirectly for completing this manuscript.