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A High Efficient Variable Cross-Section Compound Ultrasonic Wiredrawing Vibration System

To solve the technical difficult problem of difficult-to-draw materials, this work presented a composite ultrasonic vibration system with variable cross-section rods. The four-terminal network method and the finite element method were used to design the conical, the exponential and the catenary transducers. The finite element results of show that the oval trajectory can effectively improve the friction effect between the wire and the tool head. The experimental result showed that the maximum amplitude was about 60 μm. It was 3 times of that in our previous work. These results demonstrated the design of the composite ultrasonic vibration system was feasible.