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Fibre Bragg grating sensors for monitoring the metal inert gas and friction stir welding processes

Fibre Bragg grating (FBG) sensors are finding increased usage in experimental mechanics for monitoring service conditions in structures and other equipment and are currently being tested for process monitoring. In FBG sensors, strain and temperature cause a shift in the Bragg wavelength reflected by the grating contained in these fibres. In situ monitoring of strain and temperature during welding processes increases knowledge of the welded material and the welding process itself. In the present work, two welding processes are monitored using FBG sensors and the complete measurement approach including sensor selection, calibration, instrumentation, welding monitoring and result interpretation is presented. Calibration for strain measurements at constant temperature was performed using a four-point bending test, and temperature calibration was carried out using an oven. Results for a sensor length of 5 mm are presented. Both transient and residual strains were recorded during experiments on metal inert gas and friction stir welding and the possible impact of this monitoring technology is discussed in the light of process optimization and subsequent structural health monitoring.